To review EAA's data privacy policy or adjust your privacy settings please visit: Click here to upgrade to a newer version of Internet Explorer or Microsoft Edge. So, if in doubt, add a few pounds and go with a heavier fabric. Typically, the coatings will add 30-40 additional pounds to the overall weight. This is dependent upon the process applied. Polyester fabric is much easier to apply. When it comes to high performance, custom designed and manufactured ducts/connectors to handle air, gas and fluids, no other capability compares with Kirkhill. . Last edited: Apr 19, 2020. All Rights Reserved. Changxing Wandu Textile Co Ltd is a leading China dacron fabric for aircraft manufacturer, supplier and exporter. These problems not only involve the Poly-Fiber process but also encompass most of the other systems that are available. Selecting Proper Fabric Weight I have encountered individuals who are experimenting with various steps of the covering process from the type of fabric cement they use to using latex house paint as a final topcoat. This page was last edited on 21 November 2022, at 03:46. The pilot lost control of the aircraft when the sail tore, and the aircraft crashed. You can buy non-certified fabric for aircraft covers too for much less money, in the order of $5 a running yard. We apologize for any inconvenience. DuPont's chemical formula for polyester has some wonderful qualities engineered into it. Heavy-duty fabric weighs in at 3.4 ounces per square yard bringing our total comparative weight up to about 18 pounds for our J-3. To save water, energy, and the quality of your garment, it's best to wash clothes made of Dacron in cold temperatures. As an example, do not use Grade A tapes on Ceconite fabric or nitrate dope on Poly-Fiber fabric. It's not necessary to iron your clothes made of Dacron. But it looks good. Welcome to Texlon! Every year, more than 300 million tons of plastic are produced, as reported by the United Nations. yard. If it lifts the paint or varnish you need to redo the surface. Kirkhill has pioneered the design & development of thousands of aerodynamic seals over the last 70 years. FAA-approved (stamped) for Type-Certified aircraft. We carefully handpick products from brands we trust. Polyester is widely used in the textile and apparel industry to make clothing, footwear, and accessories. Dacron is a brand name and is produced by DuPont. All of the sharp edges that could potentially cut the fabric should be covered with anti-chafe tape. Dacron was strong and easy to apply. [19], Traditional covering methods use organic materials, such as cotton. The more sustainable way of drying your clothes is to hang them to dry. Kirkhills thermodynamics expertise helps to ensure our ablative insulation prevents fires from spreading between critical zones of the application. Other methods included the use of sago starch. Aerospace OEMs and subcontractors count on our experienced and innovative elastomer formulation, product design, prototyping and lean manufacturing capability to provide high quality cost-effective solutions for a wide variety of demanding applications. It is a tough material, but can be easily cut with scissors or any other sharp cutting tools. Great product. Rarely is that the case. You must follow the instructions written by the fabric process manufacturer. Hope this helps, C $81.92 Find many great new & used options and get the best deals for 500 ea 3/16" Flush Aerospace Screws 5 Lengths #10-32 Thread Aircraft NAS517-3-# at the best online prices at Free shipping for many products With the ability to be used for a wide range of applications, Dacron fiberfill has been a standard material for commercial and industrial applications for decades. One important point, regardless of the type of fabric covering process you select follow the instructions to the letter. In addition to sail cloth, Texlon finishes fabric for a number of markets including filtration, light diffusion, abrasives, aircraft, and many others. Dacron is generally found in the same common applications as polyester in the textile industry. I will emphasize that even though this is true you should use an approved (STC) system for your airplane. In writing this article I conferred with Jon Goldenbaum of Poly-Fiber, Inc. and asked him to list the most commonly asked problems he encounters regarding fabric covering. This category only includes cookies that ensures basic functionalities and security features of the website. Each coat must thoroughly dry before the next one can be applied. Used on RC model. It will work, but in order to comply with the STC you would need to use poly fiber fabric with the Poly system. Apply now. This fabric is easily shrunk by the application of heat from a calibrated household iron. As a matter of fact, most of the basic steps of all processes are the same until you reach the chemical stages. One flaw didnt show until I shrunk the covering. For homebuilt aircraft only. top of page. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. The perfect covering for the lightweight skin-on-frame kayaks I build. It's very durable and available in several versatile shades making it a trusted base material in marine applications. Not only is pride of workmanship involved, but also a lot of money and time will be spent on this part of the building process. Most aircraft structures require a final shrinking of 350 degrees. Dacron is a polyester fiber shipped to textile manufacturers making fabrics for many industries, including fashion. It may be used on wood, fiberglass, or metal with equally good results. Blends offer the advantage of being cooler in summer and not gathering static electricity. Toll Free: 877-477-7823 Our seals successfully protect critical areas of the aircraft when the unexpected happens. Annual service awards highlighted by Maria Heredia who is celebrating 35 years with Kirkhill! Kirkhill is the premier manufacturer of highly engineered fireproof seals for both commercial and military applications. Fabric, when being shrunk, has incredible power to bend and twist. Even if you don't have a project in mind, it is great to have fiberfill on hand if the need arises. $25.95 /YD. The final paint is then applied over the sun barrier to complete the process. Ultimately, polyester can be recycled, recreated, and remolded and become brand new again to create new products without having to use new resources. MEK and reducers found in covering process chemicals will not affect epoxy primers and varnishes. Newport Low Aspect Sailcloth 54" #122941. Consolidated Aircraft Coatings . This 2-day workshop affords you the opportunity to learn and practice covering techniques on actual aircraft surfaces. [4][5], Early attempts to use these modern fabrics with butyrate dope proved that the dope did not adhere at all and peeled off in sheets. If you put Poly-Brush (the first chemical coat on the Poly-Fiber process) on fabric as your first coat of chemical and then switch to nitrate dope for subsequent coats youwillhave problems in the form of cracking and peeling. Aircraft Spruce is currently out of the $4.35/yd of 1.8 oz un-certified Dacron..They say the supplier has stopped producing itThey do have $9.65/yd. Whether you use urethane paints, nitrate and butyrate dopes, or Poly-Fiber products the basic problems remain the same. Kirkhills elastomer material formulation, design engineering and manufacturing experts have decades of experience in producing seals for a variety of applications and environments. [13], Lanitz Aviation introduced a new process in 2001 manufactured in Germany under the trade name Oratex6000. [2] The advent of cellulose dopes such as "Emaillite" was a major step forward in the production of practical aircraft, producing a surface that remained taut (eliminating the need for frequent re-covering of the flying surfaces)[3]. But opting out of some of these cookies may have an effect on your browsing experience. Here are some of the most sustainable brands creating clothes out of recycled polyester: Was this article helpful to you? Currently there are three brand names of Dacron/Polyester aircraft fabric available: Superflite, Ceconite, and PolyFiber. It's strong, durable, provides thermal comfort and moisture-wicking properties. It is absolutely essential that you shrink the fabric using an accurate temperature from the iron. My advice is to stay away from Grade A cotton today. Copyright 2022 Wicks Aircraft Supply | All Rights Reserved. $18.95 /YD. That means it will not shrink over time. Dacron is a fully synthetic material so it's resistant to attacks from insects, moths, molds, fungi, and many everyday chemicals. All of the technical specifications for Ceconite and PolyFiber are identical and they are produced by the same company, Consolidated Coatings. Customer Service: 800-861-3192 It's an all-purpose material used in a wide range of sailboats, windsurfers, and dinghies. 2.7 oz. Words of cautiondo not try to save money at this point. Our engineered, high-performance elastomer products can be found on commercial, military, and business aircrafts around the world as well as on missiles, space launchers and satellites. Have a safe and happy Halloween! If you are covering an airplane I recommend you purchase this manual regardless of the type of covering process you are using. Find the product you need. First of all, lets look at what fabrics are available. It is very well written and explains fabric covering in detail. Is it easy to puncture? NMC offers short lead-time metal replacement, weight reducing, non-conductive and non-corrosive products that are easy to install and remove during servicing. Whybecause the majority of other primers and varnishes will be lifted from the aircraft surface by the chemicals found in covering processes. Which is the lightest aircraft fabric. Polyester is the given name to a group of materials, whereas Dacron is a brand name of polyethylene terephthalate (PET). Nitrate dope was resurrected as the initial system of choice instead, although it was supplanted by new materials too. 1996-2023, Amazon.com, Inc. or its affiliates. Reviewing the STCs mentioned earlier, on a production airplane you cannot mix fabric covering processes. Kirkhill reinforced Stretchtape is a custom-manufactured dielectric grade silicone tape. Every piece and roll of aircraft fabric that we ship comes with complete certifications, and most varieties are available in multiple colors. We probably have what you need in stock, but if you don't see it listed below, don't hesitate to call one of our sales professionals, toll free at 1-888-727-5602 or email sales@e-aircraftsupply.com. Being solely based in Brea, we are able to address any challenges that may arise quickly and efficiently. The aim is to saturate the fabric but no more, so don't overload the roller with epoxy or overlap areas that are already wet. Any product eligibility information provided here is based on general application guides and we recommend always referring to your specific aircraft parts manual, the parts manufacturer or consulting with a qualified mechanic. Polyester remains the most used fabric in the textile and apparel industry globally. This website uses cookies to insure you get the best experience on our website. Dacron is available in many weights and weaves. 4. The manufacturing of Dacron polyester fibers involves the polymerization of synthesized polymers compounds made from oil-derived materials. [4], Falconar Avia of Edmonton, Alberta, Canada developed the Hipec system in 1964 for use with Dacron fabric. If you have already primed or varnished with some other product test it before applying the fabric. At 415 degrees the filaments begin to melt. What started as a handful of passionate enthusiasts has developed into a major forceand a significant componentof the aircraft industry. Our customers count on our experienced and innovative elastomer formulations, product design, prototyping and manufacturing capability to provide cost-effective solutions for a wide variety of applications. Polyester fiberfill is ideal for seat cushions, seat backs, and throw pillows. The fabric cement is non-tautening. Dacron is a very versatile material. You must calibrate this iron for accuracy. Im building a kayak right now and am wondering what widths this material comes in and what the cost would be for seven yards. The best course of action is to recover the airplane. [10][11], Newer systems were developed and distributed by Stewart Systems of Cashmere, Washington and Blue River (Ceconite 7600). Most In Stock Items ordered before Noon CST ship same day. It will keep the ribs straight up and down when the fabric is heat tightened over them. These cookies do not store any personal information. Dacron fabric is used to make fibers for clothing, storage containers for food and beverage, thermoplastic resins, and more. This type of Dacron is great for everything from bean bags to pillows. Polyester isn't renewable, biodegradable, or compostable. The dacron fabric sail was not maintained in accordance with the manufacturer' 5 recommendations 2. Polyester fiberfill is made to offer a softer feel to a product without compromising support. All Purpose Dacron Sailcloth $17.92-$24.78 per yard An all around good choice for mainsails and genoas, this fabric is made with high quality yarns and construction. You can save yourself a lot of time and effort by carefully cutting the old fabric away leaving the inspection plates, drain grommets, reinforcement patches, and control cable cutouts in tact. Since 1971, we have been providing the aerospace sector with common and custom aircraft fabrics, and we continue to expand our inventory to meet business demands. This is far from reality. Thank you so much for buying something through our link, as we may earn a commission that supports us. With the development of modern synthetic materials following World War II, cotton fabrics were replaced in civil aircraft applications by polyethylene terephthalate, known by the trade-name Dacron or Ceconite. The best material for this application is the part # 01-01622 full width peel ply we offer. If you are building an experimental aircraft you can legally cover it with anything you would like. If you are covering a production aircraft, you must strictly follow the fabric process instruction manual. The Kirkhill team is part of our return to the moon via NASAs Artemis missions. Polyester padding is often used between the leading edge aluminum or plywood and the fabric itself. [18] Oratex differs from previous systems, which all require the application of many layers of special coatings (many of them toxic) along with the time, skill, equipment and safety precautions necessary to apply them. Highly recommended. Light weight fabric weighs 1.7 ounces per square yard. To create polyester from crude oil, the oil needs to be refined first. **. If you do find it make sure it meets the FAA standards required for production aircraft and test it prior to placing it on your airplane. For this reason it is absolutely imperative that you calibrate your iron using a glass thermometer. This method requires physical attachment of the fabric to the airframe in the form of rib-stitching, rivets or capstrips, which are then usually covered with fabric tapes. Kirkhill, Inc today announced its annual service awards celebrating employees who have achieved a milestone in service. Fabric Improvements. Raw material sourcing, extraction, and textile fabrication contribute massively to the disastrous environmental impact of fashion. The multinational clothing-retail company creates luxury fashion for women and men. Consolidated Aircraft Coatings Riverside, CA 1-800-362-3490. Will happily use Aircraft Spruce in the future. Reactions: proppastie. We deliver to our OEM production schedule obligations as well as provide clear and consistent communication. Resources to Help You. I did find several cases where one string was missing, but I cant even see those areas after 4 coats of clear butyrate dope. The highly flammable mixture of fabric, dope and hydrogen gas was a factor in the demise of the Hindenburg airship. [23], Last edited on 21 November 2022, at 03:46, "The Modern Method for Covering & Finishing", "Covering Material - Ultralight Sails - Quicksilver", European Aviation Safety Agency Supplemental Type Certificate 10045970, "Supplemental Type Certificate SA03898NY", "Doping at the Science Museum: The Conservation Challenge of Doped Fabric Aircraft in the Flight Gallery", https://en.wikipedia.org/w/index.php?title=Aircraft_fabric_covering&oldid=1122995163. You will spend that much money when all is said and done. Q: Im planing to cover a Buccaneer XA, does the fabric work for amphibious airplanes? First of all, if you are recovering your airplane take care in removing the old fabric. Insignia Adhesive Backed Green 54" Fabric #104308. We have numerous fire-retardant fabrics to improve safety in the event of an accident in flight or on the ground, and you can also get mil-spec aircraft interior fabric if that is what will best meet your needs.